SCIIL SCRAP for full transparency of the causes of rejects and cost control
Scrap is one of the biggest cost drivers in production. However, with SCIIL’s scrap management software, manufacturing companies can keep track of scrap quantities, costs and causes at all times. The SCIIL SCRAP module records scrap parts directly on the line using a touchscreen, barcode scanner or mobile device, for example in the event of temporary quality bottlenecks.
At the same time, the system automatically calculates the resulting scrap costs and displays all relevant key figures clearly in online dashboards. This means that up-to-date information is available at all times without the need for manual evaluations or additional Excel lists.
As scrap is immediately recorded and directly analyzed, internal errors can be clearly distinguished from supplier-related damage. In this way, the company creates transparency, consistently enforces chargebacks and reduces scrap costs in the long term.
Recording of rejects directly in production
Scrap is recorded where it occurs – directly in the production process. This means that all information is available immediately and delays caused by subsequent reports are eliminated. At the same time, scrap events can be clearly assigned to the respective line, shift and cause, which speeds up analysis and enables well-founded decisions to be made.
Input of parts and components
The structured input is particularly practical: if a NOK part contains a damaged component, this can be specifically booked as a scrap component while the main part continues to be used.
Committee Root cause analysis: immediate or retrospective
The causes can be recorded directly during input in the line or conveniently afterwards, for example for detailed cause analyses. This creates a flexible and reliable database that not only reduces administrative work, but also provides valuable information for continuous improvement processes.
Case Study: SCIIL SCRAP management software demonstrably reduces the reject rate and costs in the five-digit euro range.
SCRAP dashboards: instant visualization and notifications
SCIIL SCRAP automatically calculates scrap costs in real time and visualizes the results on online SCRAP dashboards. If the preset limits are exceeded, the system automatically informs the responsible persons by email. The automation of workflows ensures maximum reaction speed and rapid countermeasures.
Integration and evaluations
Bi-directional connection to ERP (e.g. SAP) automatically reports back the reject data. Comprehensive statistical evaluations and reports support your continuous process improvement and make cost potentials immediately visible.