SCIIL SCRAP For Cost Control & Full Transparency Of Scrap Causes
Scrap is one of the biggest cost drivers in manufacturing. With SCIIL scrap management software, manufacturing companies maintain full visibility of scrap quantities, costs and root causes at all times. The SCIIL SCRAP module records scrap parts directly at the production line using a touchscreen, barcode scanner or mobile device, for example during temporary quality issues.
At the same time, the system automatically calculates the resulting scrap costs and visualizes all relevant KPIs in online dashboards. As a result, up-to-date information is always available, and manual evaluations or additional Excel spreadsheets are no longer necessary.
Scrap is recorded and analyzed immediately, therefore all internal defects can be clearly distinguished from the supplier-related issues. This creates transparency, enables consistent supplier chargebacks and sustainably reduces scrap costs.
Scrap Input In Shopfloor
Scrap is recorded exactly where it occurs – on the shopfloor, directly in the production process. As a result, all information is immediately available and displayed in the production dashboard. Consequently, delays caused by later reporting are eliminated. In addition, scrap events can be clearly assigned to the respective line, shift and root cause. Therefore, analysis becomes faster and supports informed decision-making.
Input of Parts and Components
The structured input is particularly practical, because if a NOK part contains a damaged component, this can be specifically booked as a scrap component while the main part continues to be used.
Scrap Root Cause Analysis: Immediate & Retrospective
Root causes can be recorded directly during data entry at the production line or conveniently afterwards, for example for more detailed analysis. This creates a flexible and reliable data basis that not only reduces administrative effort but also provides valuable insights for continuous improvement processes.
Case Study: SCIIL SCRAP management software demonstrably reduces scrap rates and costs in the five-digit euro range.
SCRAP Dashboards: Real-time Visualization & Notifications
SCIIL SCRAP automatically calculates scrap costs in real time and visualizes the results in online SCRAP dashboards. If predefined limits are exceeded, the system automatically notifies the responsible managers by email. As a result, corrective actions can be initiated immediately, while automated workflows ensure maximum response speed.
Integration & Analitics
A bi-directional connection to ERP systems (e.g. SAP) automatically transfers scrap data. Comprehensive statistical analyses and reports support continuous improvement and make cost-saving potential immediately visible.