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IWC Schaffhausen – Introduction of SCIIL QA software system at Swiss watch manufacturer

Quality assurance software for watch manufacturers – tailor-made for precision

Digital transformation in watch manufacturing

In the world of luxury watches, every detail counts. This is precisely why a renowned manufacturer such as IWC Schaffhausen opted for the quality assurance software from SCIIL AG . The requirements: absolute traceability, intuitive test stations, complete documentation – and all of this tailored to the precision and exclusivity that has made Swiss watch manufacturers famous worldwide.

SCIIL AG has accepted this challenge. Together with a leading manufacturer from Switzerland, a fully digitized solution for the testing and production process was developed – specially adapted to the requirements of a real manufactory. The focus is on an electronic inspection and documentation system that integrates seamlessly into the existing structure.

Complex quality processes simply solved

At IWC, every watch goes through a precisely defined production and testing process – with clearly assigned stations, processing rules and test sequences. The SCIIL solution ensures that rework is automatically initiated for every NOK finding. The next inspection station is only released once the correction has been documented. This creates a closed QA cycle that does not overlook any weak points.

Thanks to the complete traceability of every component within production, all tests and reworking can be fully documented – a must for audit security and quality verification in the luxury segment.

The user-friendliness you expect

The quality assurance software for watch manufacturers is also visually state-of-the-art: modern design, smart touchscreen interface, use of space-saving tablets, visualization of the inspection and the results: error-free, efficient and without lengthy training.

A digital cockpit in a prominent position provides all key figures in real time: FTT rates, open rework, throughput times – up-to-date at all times.

Watch QA: SAP & Witschi

Our quality assurance software for watch manufacturers was developed with the reality of production in mind. That is why it is seamlessly integrated into the existing SAP system – and can be connected to measuring devices from Witschi the market leader in watch testing technology. This ensures fully automatic transfer of results and saves valuable time in production.

Precision that fits into the system

The SCIIL solution is more than just a tool – it is the digital standard for quality assurance in watch production. And therefore ideal for manufacturers who want to take luxury, craftsmanship and efficiency to a new level.

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    Tenneco

    “With the SCIIL solution, we were able to standardize our test procedures, digitally map process steps and ensure complete traceability. Instead of many isolated solutions, we now have a common system that enables us to have more efficient processes, better data quality and faster reactions to deviations..”

    Joachim Maurer,
    Tenneco Director Quality Powertrain

    TENNECO customer reference on MES, traceability, CAQ and production data collection

    IWC Schaffhausen

    “We finally wanted ONE solution for ALL production steps. The optimized processes in the final inspection bring about 15 percent efficiency gains.”

    Ulrich Albicker,
    Department Manager Quality Improvement

    Kundenreferenz von IWC zu Endkontrolle und Traceability in der Uhrenindustrie

    IWC relies on SCIIL Q-TRACE in final assembly to track watches consistently by serial number, document visual and functional tests and efficiently control rework. The result: greater transparency, measurable quality improvement and efficiency gains in final inspection, as well as seamless traceability.

    More information

    Leadec Management Central Europe

    “The intelligent tracking solution is web-based and creates cross-process transparency regarding the use and whereabouts of individual packages.”

    Gerd Brandl,
    Key Account Manager Technical Solutions

    In the semiconductor industry, where sensitive precision components involve high material costs and production is subject to significant time pressure, controlling and tracing material flows is more important than ever. The smart SCOTT logistics solution, developed jointly by Leadec and SCIIL AG, provides the required transparency and control.

    Adient Saarlouis

    “The SCIIL eLPA system is easy to use and impresses with its functionality. What is particularly important for me as a plant manager is that I have online access and a complete overview of our audits at all times – whether I’m in the office or on the road. “

    Jürgen Müller,
    Plant Manager Adient Saarlouis

    Adient Saarlouis was the first plant in the Group to successfully pilot SCIIL eLPA. In the complex seat assembly process with numerous customer requirements, daily LPAs and high OEM pressure, the tool ensures a clear structure, simple implementation and maximum transparency – a must when quality has to be assured on a daily basis. Today, SCIIL eLPA is standard and runs in all Adient plants worldwide.

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    MAHLE Stuttgart

    “If only we had introduced SCIIL eLPA earlier – today it almost runs itself with process audits and is really well received by the team.”

    Daniel Zimmermann,
    Global Commodity Buyer

    As a global automotive supplier with over 100 locations and the highest quality requirements, MAHLE needs a system that maps daily LPAs efficiently, transparently and uniformly worldwide. Manual planning and evaluation was error-prone and time-consuming – with SCIIL eLPA, a centralized system was introduced that automates planning, makes deviations immediately visible and structures the processes across all locations. This not only increases audit quality, but also ensures the necessary acceptance among users.

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    OLYMP Bezner KG

    “With SCIIL CAQ & TRACE, we have created uniform standards worldwide – and can react much faster. This brings more quality, more transparency and fits in perfectly with our sustainability approach. ”

    Johann Trischbergerr,
    COO Olymp Bezner

    Kundenreferenz von OLYMP zur MES-gestützten Produktionssteuerung in der Textilindustrie

    OLYMP uses SCIIL CAQ & TRACE to control complex inspection processes in shirt production – from incoming goods inspection to end-of-line inspection. Special inspection methods and individually defined sampling logics are also used, which have been precisely adapted to the requirements of textile production. Bidirectional integration with the ERP system ensures consistent data flows. Data is recorded directly on the line – mobile, convenient and intuitive. A strong example of successful CAQ integration in the fashion industry.