SCIIL SCRAP module: Transparency of rejects and effective chargeback to suppliers Digitalization of scrap recording and root cause analysis in the assembly line: How an
“With the SCIIL solution, we were able to standardize our test procedures, digitally map process steps and ensure complete traceability. Instead of many isolated solutions, we now have a common system that enables us to have more efficient processes, better data quality and faster reactions to deviations..”
Joachim Maurer,
Tenneco Director Quality Powertrain
“We finally wanted ONE solution for ALL production steps. The optimized processes in the final inspection bring about 15 percent efficiency gains.”
Ulrich Albicker,
Department Manager Quality Improvement
IWC relies on SCIIL Q-TRACE in final assembly to track watches consistently by serial number, document visual and functional tests and efficiently control rework. The result: greater transparency, measurable quality improvement and efficiency gains in final inspection, as well as seamless traceability.
“The intelligent tracking solution is web-based and creates cross-process transparency regarding the use and whereabouts of individual packages.”
Gerd Brandl,
Key Account Manager Technical Solutions
In the semiconductor industry, where sensitive precision components involve high material costs and production is subject to significant time pressure, controlling and tracing material flows is more important than ever. The smart SCOTT logistics solution, developed jointly by Leadec and SCIIL AG, provides the required transparency and control.
“The SCIIL eLPA system is easy to use and impresses with its functionality. What is particularly important for me as a plant manager is that I have online access and a complete overview of our audits at all times – whether I’m in the office or on the road. “
Jürgen Müller,
Plant Manager Adient Saarlouis
Adient Saarlouis was the first plant in the Group to successfully pilot SCIIL eLPA. In the complex seat assembly process with numerous customer requirements, daily LPAs and high OEM pressure, the tool ensures a clear structure, simple implementation and maximum transparency – a must when quality has to be assured on a daily basis. Today, SCIIL eLPA is standard and runs in all Adient plants worldwide.
“If only we had introduced SCIIL eLPA earlier – today it almost runs itself with process audits and is really well received by the team.”
Daniel Zimmermann,
Global Commodity Buyer
As a global automotive supplier with over 100 locations and the highest quality requirements, MAHLE needs a system that maps daily LPAs efficiently, transparently and uniformly worldwide. Manual planning and evaluation was error-prone and time-consuming – with SCIIL eLPA, a centralized system was introduced that automates planning, makes deviations immediately visible and structures the processes across all locations. This not only increases audit quality, but also ensures the necessary acceptance among users.
“With SCIIL CAQ & TRACE, we have created uniform standards worldwide – and can react much faster. This brings more quality, more transparency and fits in perfectly with our sustainability approach. ”
Johann Trischbergerr,
COO Olymp Bezner
OLYMP uses SCIIL CAQ & TRACE to control complex inspection processes in shirt production – from incoming goods inspection to end-of-line inspection. Special inspection methods and individually defined sampling logics are also used, which have been precisely adapted to the requirements of textile production. Bidirectional integration with the ERP system ensures consistent data flows. Data is recorded directly on the line – mobile, convenient and intuitive. A strong example of successful CAQ integration in the fashion industry.
